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What are Prismatic Letters?

April 2, 2019 By Mark Hackley

www.augustasigncompany.com-staunton-va-what-are-prismatic-letters
Plastic Prismatic Letters on store sign in Waynesboro, VA

Prismatic letters are dimensional architectural letters that are typically used in building identification signage. Prismatic letters can be made of plastic, metal, or wood materials, and are the reverse of V-Carved letters, where if you imagine the inset V-carved lettering as a mold, the offset prismatic letters would be made using this mold, if that makes sense!

Sign craftsman and business owner, Mark Hackley laying out the prismatic letters on his shop table at his workshop near Middlebrook.

I recently had the opportunity to sell a set of molded plastic prismatic letters to a Waynesboro, Virginia retail customer. The customer utilized plastic dimensional letters to go along with his custom pyramid shaped logo on the entrance sign to his store off Main Street. The lettering was attached to a flat metal panel, painted flat black to match the wall finish, and was attached to the storefront over the main entrance. The sign panel to which the letters were attached was constructed using a 1″ thick aluminum tube frame. The two 30″ high X 7′ long, flat sign panels that held the prismatic letters were butted together in the middle and fastened to the frame with very high bond adhesive. I used my computer plotter to make the mounting pattern for the lettering. Holes were marked on the sign to match up with the female supports molded into the backs of each letter.

Dimensional Plastic Letters still packaged and ready to install on metal sign backer.

The lettering was attached to the sign panel with stainless steel studs and nuts, concealed behind each letter. The installation was fairly simple and took a crew of two only a few hours to complete, since most of the labor needed to fasten the letters was done in the workshop. This set of GEMINI brand prismatic letters came with a lifetime warranty which means that if any exterior letter or logo ever fades or breaks, they will be refinished or replaced at no cost: an important factor to consider if you’re a new business branding your building!

Prismatic type letters can also be made from wood. Western red cedar or mahogany, or redwood letters are routed, sanded, and finished in many options. One great option, but expensive, is 23 karat gold leaf letters. Gold leaf on prismatic lettering produces a tremendously eye-catching effect, and is great for brands wanting to convey elegance, high price items, or long-term stability. That’s why financial institutions, mainline religious groups, museums, and high-end retailers utilize this type of dimensional letter. Plastic and metal letters can also be gilded for special effect. But if you’re a new business or established business on a tight budget, formed plastic in standard colors are the way to go.

What are prismatic letters? They are a great way to add depth and attention to your business name. This project took less than a $2,500 investment from the new owner and he was able to finance the construction of the sign as part of his initial business venture’s loan package…and the letters will last a lifetime!

Mark Hackley owns and operates Augusta Sign Company which serves the Staunton, Waynesboro, Verona, Fishersville, and Stuarts Draft areas of Virginia in the Shenandoah Valley. Contact him at 540-943-9818.

Filed Under: Sign Knowledge Tagged With: Architectural Letters, Dimensional Lettering, Plastic letters, Prismatic Letters, Retail Signage, Storefront Signs

What I’ve Learned About Lettering Vehicles

February 14, 2019 By Mark Hackley

Fred Roscher, president of Roscher Electric, after his new “naked” van got “clothed” with
3M sign graphics from Augusta Sign Company of Staunton, Virginia

From Hand-Painted to Computer-Cut

It’s interesting to consider what I’ve learned about lettering vehicles over the years. Although I am getting pretty old, at least I didn’t begin lettering covered wagons, or Ford Model T’s! But I did begin lettering vehicles before the Golden Age of Computer Graphics, when vehicles were still lettered with a paint brush and a can of paint.

Memories of a Signpainter

I remember doing my first fleet of vehicles for an electric company in Silver Spring, Maryland, Neary Electric, that used a neat and intricate letter style with red, white and blue inset elements in each letter, all done by hand using a hand-drawn and hand-pounced pattern that I made in my shop. The year was about 1986 or 87 when I still resided in Maryland. When I moved to Waynesboro, VA a few years later I continued to travel to Silver Spring to letter new vans for the company for a little while.

Partial Wrap for Vailes Home Improvement Services of Waynesboro. Vailes re-utilized used vehicles that had old graphics, removed them, and re-branded with new
Avery Vinyl Branding

New Age Dawns

After the computerized plotters became commonplace, it just didn’t make a lot of sense to hand letter trucks any more. The many advantages of using vinyl graphics for vehicles easily outweighed paint: First, red vinyl lasted much longer than a few years out in the UV rays from the sun like sign paint did. Back then it was good if you used a 5-7 year vinyl product, but nowadays a 10-year lifetime is the new standard for cast vinyl sheeting. You may wonder what cast vinyl is? There are two types of sign vinyls, cast and calendered.

A Lesson on Vinyl Types

Cast films are considered the industry premium. These films start in a liquid state with the ingredients blended together and then poured onto a casting sheet. The casting process produces a thin gauge film—usually 1- to 2-mil thick. By casting film on a sheet, the film stays in a more relaxed state, resulting in a durable, flexible, conformable and dimensionally stable film that retains color well. These films are ideal for complex surfaces such as vehicles and where a smooth finished look is expected. The expected life of cast films can usually reach 10 years before any discoloration or adhesive loss begins!

Calendered films are often called intermediate or short-term films. They start with a molten mixture that is extruded through a die and fed though a series of calendering rolls. The rolling and stretching process produces thicker films (3- to 4-mil is common) that have some inherent memory, making the film less dimensionally stable and less conformable with a tendency to shrink when exposed to heat. However, they are less expensive, somewhat more scratch resistant, and their heavier weight makes them easier to handle than cast films. These films are well suited for flat and simple curved applications on a variety of substrates. Expected lifespan of calendered vinyl films outdoors can range from about one to six years.

Reynolds Hamrick Funeral Home utilized metallic vinyl letters for a customized look.

Let’s Wrap It Up

Today, wrapping vehicles is the new trend, and it makes an effective statement out there on the roadways of the world. I tend to shy away from full vehicle wraps and focus on vehicle graphics projects that don’t involve fitting the vinyl films over complex vehicle contours, which is very tricky. I stick with simplified vehicle lettering jobs. I have the capability to take photos of each side of the vehicle and superimpose the graphic designs onto each sign on customer proof drawings. That way the client can see exactly how the graphics will be integrated into the vehicle before the project begins.

Rivets are no big deal. Cast vinyls can easily conform to many unusually shaped
background surfaces.

Good Advice

I am able to letter vehicles up to a standard van size in my workshop garage bays. Anything larger I usually tackle at the customer’s lot or garage. Simple designs are usually one day projects, but more detailed designs may take 2 or 3 days to complete. It’s usually a good idea to stick with one sign company to letter your vehicles if you have a fleet. That way you can be assured that the designs and colors are consistent. Branding your vehicles is one important element of a well-branded company.

Matching Pantone Colors is easy with digitally printed 3M materials.

If you have new vehicles that need lettering or old ones that need re-branding, contact Augusta Sign Company, serving Staunton, Waynesboro, and Augusta County, and neighboring areas, with quality vehicle lettering services.

Mark Hackley owns Augusta Sign Company, 540-943-9818

Filed Under: Sign Knowledge Tagged With: Car Branding, Metallic Vinyl Letters, Trailer Lettering, Truck Door Signs, Truck Letters, Truck Signs, Truck Wraps, Vehicle Letters, Vehicle Signs, vehicle wraps

How to Install a Sign and Keep it Plumb

July 2, 2018 By Mark Hackley

How to Install a Sign and Keep it Plumb

“How to Install a Sign,” you ask, “And keep it plumb?”

www.augustasigncompany.com-Waynesboro-Greenville-Stuarts Draft-Craigsville-Goshen-VA-How-to-Install-a-SignIt takes some planning to make and install a large free-standing sign in the ground and install it where everything is relatively level and plumb. Augusta Sign Company makes many of its signs out of wood products. Many times wood signs are installed on wood or metal posts, and many times metal signs are installed within a wood or metal post system. But if you construct a fairly large sign that is going to be mounted relatively high in the air, how do you keep everything level and plumb?

Since I operate a small one-man shop with an occasional helper, I have to keep the fabrication and installation as simple as possible. I aim to assemble the post structures first on the ground, on my shop floor or www.augustasigncompany.com-How-to-Install-a-Sign-Lexington-rockbridge-county-VAtables, disassemble them, then assemble them again in the field when I know that everything will fit together nice and square. Most of the time the land in which the sign will be erected is not flat, so I have to take into consideration that either one hole will be deeper or one post will be longer to compensate for the difference. Once the holes are dug and the poles are hoisted in place, I attach my own clamping system, one of Augusta Sign Company’s ingenious intellectual properties, that keeps signposts plumb in both directions (forward-to-backward; and side-to-side).

The projects shown below are two examples of how I achieve plumb signs using these special plumbing tools. It makes it possible for one person to install posts quickly. Once the concrete sets and the the bracing is removed, you have a nice straight and level and plumb sign product on display for years to come!

Mark Hackley is the owner of Augusta Sign Company located in Staunton serving Augusta County, Staunton, and Waynesboro, Virginia in the heart of the Shenandoah Valley! 540-943-9818

 

 

Filed Under: Sign Knowledge Tagged With: How to Install a Sign

Applying Gold Leaf to Carved Signs

May 21, 2018 By Mark Hackley

www.augustasigncompany.com-charlottesville-va-applying gold leaf to carved signs Applying Gold Leaf to Carved Signs

ATTENTION-GETTER NEEDED

Applying gold leaf to carved signs is a great way to garner attention and give your signage a look of elegance and help add a look of sophistication to your home, office or entrance. I was recently hired to make a small carved wood sign for a horse farm that would replace the existing entrance sign. The original sign was in the same size range but was made of painted plywood and had a white background with black lettering. The old sign’s shape was rectangular but the customer wanted an oval shape that matched a wood sign system she had seen in Charlottesville, Virginia.

There are many commercial sign shops in the Shenandoah Valley area of Virginia where Augusta Sign Company is located, but there are few who can create durable signs in carved wood.

GO FOR THE GOLD

The customer wanted to know the cost of adding gold leaf letters instead of just plain, painted letters, and after Iwww.augustasigncompany.com-22980-applying gold leaf to carved signs presented my proposal, she elected to go for the gold! Gold leaf is an ancient art form. “The Temple of Solomon was profusely gilt,” says Homer in his early writings. Gold leaf was widely used in old Roman art, architecture, furniture, and carved lettering. Gold leaf is actual gold that is beaten down to a fine sheet and applied to surfaces with “size”, a special type of “glue” that the thin metal sheets stick to. To make the sign for the horse farm, I first ordered the cedar panel and had the letters and borders CNC-routed from my customer-approved design. Once the letters and borders were carved, I sanded them with fine-grit sandpaper to smooth out any course grain in the lettering. Once sanded, I cleaned and primed the entire two-sided sign with a quality oil-based primer that seals the wood and provides an adequate base for the finish coat, which in this case was a brush-painted Hunter Green sign enamel. It helps to tint your primer to the shade of your finish coat, so I added some black tint to make a gray primer coat. I use the 2-2-2 method in my finishing of wood signs: 2 coats primer, 2 coats background finish, and 2 coats for the graphics, which for this project meant two passes of gilding to catch any missed areas and pinholes.

WAXING GLOW

www.augustasigncompany.com-Staunton-VA-applying gold leaf to carved signs-wood-signsOnce the gold was applied and cured for several days, I burnished it with a cotton ball and completely waxed the entire sign using Nu-Finish synthetic auto wax, available in most auto parts stores. The post was constructed from a 6″ X 6″ X 13′ long Southern Yellow Pine column with a beefed-up area at the bottom of the post, suggested by my customer’s architect. The sign post was colored black to match the black iron scroll bracket, which was a stock item from my supplier. I used stainless steel eye-bolts and quick links to attach the sign to the bracket. The sign was planted in a 3 foot deep hole and surrounded with fast set concrete.

I appreciate opportunities to make signs with gold leaf, and have done my share of them over the years. I learned this specialized art during my career as a sign painter at Andrews Air Force Base in the early 1980’s, and received extra training in the early 1990’s from a sign carving workshop led by expert sign carver, Jay Cooke of Stowe, Vermont. Applying gold leaf to carved signs is a specialty thing that I especially enjoy. It adds substantial cost to your project, but it provides a level of attention not doable by other sign media. If you’re interested in purchasing signs with or without gold leaf for your farm, store, or office, give me a call anytime and I’d be happy to take a look at what you have in mind.

Mark Hackley is owner of Augusta Sign Company in Staunton, Virginia. 540-943-9818

Filed Under: Sign Knowledge, Uncategorized Tagged With: Gold Leaf Signs VA, how to apply gold leaf

Source for Hand-Lettered Signs for Virginia’s Downtowns

March 9, 2018 By Mark Hackley

Source for Hand-Lettered Signs for Virginia’s Downtowns

Virginia only has seven cities with populations in six figures. Most of it’s cities and towns fall between about 5,000-75,000, with about 10 over and about 120 under. Most of the towns in the Shenandoah Valley, where my shop is located, are perfect places to hang interesting, hand-painted wood signs. And it so happens those are exactly the types of signs I make in my shop near Staunton, Virginia!!

My favorite types of signs are the types of wood signs with carved lettering. The wood panels are glued up end to end, sanded, and then routed using a computerized CNC routing table. After the routing is complete, the signs are sanded again and finished. Usually they are primed, painted, and then lettered with high-quality, eye-catching, durable enamels.

Another type of hand-crafted wood sign that gets lots of attention is the sandblasted type. Usually a stencil is made and adhered to the flat surface, then wherever the stencil does not cover the wood, it is blasted away using a high-pressure sand gun.  Various size nozzles are used for different effects. After blasting, the signs are stained with a high-quality, durable solid-color oil stain, then hand-lettered. These signs are very long-lasting and can be easily maintained with scheduled periodic annual cleaning and refresher coats of paint every decade. The sign pictured above for Waynesboro Florist was put into service in the mid-1990’s and is still looking great with only one maintenance call a few years ago, where I rehabbed the fading paint.

Another type of wood sign is the framed plywood panel, like the sign for Valley Pastoral Counseling Center shown at left. With a painted mahogany frame, the edges are sealed from potential water infiltration that would eventually break open the plywood board. With the frame, the signs will provide a long service period just like their solid wood relatives listed above. This particular sign was put into service in the early 1990’s and has had one known maintenance period. The sign is as solid as it was new more than 25 years ago!

www.augustasigncompany.com-staunton-va-wood-signs-downtown-areasHanging the signs is usually accomplished using iron scroll brackets and chain with hooks. There are several standard bracket types in use, and brackets can also be customized for a much higher investment. Probably one of the biggest things to remember about quality wood signs is their regular maintenance. Just as a great musician would tune her piano on a regular basis to ensure good quality sound, a great business owner would clean, re-stain, and repaint her sign periodically. The rule of thumb for signs manufactured by Augusta Sign Company is every about 5-10 years. The cedar and redwood and mahogany boards themselves will last a lifetime with no maintenance, but the branding that is painted on the signs will have to be periodically refreshed to keep up a positive image.

Call Mark Hackley, founder of Tree Street Signs that later became Augusta Sign Company for all your downtown signage needs. Not only can he help you with wood identification signs, but also door and window lettering, wall lettering, banners, and other temporary advertising signs like sandwich boards that you’d use in marketing your awesome downtown shop. He can be reached at 540-943-9818.

 

Thanks for all the business, Virginia!!

Filed Under: Sign Knowledge

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